Danfoss
Improper Combustion / Insufficient Air
Furnace ignites but flame appears yellow and sooty instead of blue and stable
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Restricted combustion air intake, dirty burner head, incorrect gas pressure, blocked heat exchanger passages
How to Fix / Troubleshooting
Safety first: Sooty yellow flames indicate unsafe combustion and potential carbon monoxide production. Turn off the furnace and do not operate it until corrected.
Steps:
- Check combustion air: Ensure the combustion air intake is not blocked and that the furnace room has adequate ventilation if using indoor air.
- Inspect burner: With power and gas off, remove and clean the burner head and ports. Do not alter port sizes.
- Do not adjust gas pressure yourself: Gas pressure and air settings must be checked with proper instruments by a qualified technician.
- Schedule service: Have a professional perform a full combustion analysis and cleaning.
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Repair Difficulty
Professional Required
5/5
Required Part
Danfoss Burner Assembly
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