Ducane
Condensate Leak (Condensing Furnace)
Water leaking around base of furnace or onto floor during heating
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Clogged condensate trap, Cracked condensate drain pan in Ducane secondary heat exchanger, Loose condensate tubing, Improperly sloped drain line
How to Fix / Troubleshooting
Safety first: Turn off power before working near water and electrical components.
- Step 1 – Locate condensate trap: On high-efficiency Ducane furnaces, find the plastic trap assembly connected to the drain outlet.
- Step 2 – Clean trap: Remove the trap (note hose connections), flush with warm water, and clear any slime or debris.
- Step 3 – Inspect tubing: Check all vinyl tubing for cracks, kinks, or loose connections. Reattach or replace as needed.
- Step 4 – Verify slope: Ensure the drain line slopes continuously downward to the floor drain or pump.
- Step 5 – Professional repair: If the internal condensate pan or secondary heat exchanger is cracked, a technician must replace the affected components.
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Repair Difficulty
Medium
3/5
Required Part
Condensate Trap Assembly
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