Ducane Condensate Leak (Condensing Furnace)

Water leaking around base of furnace or onto floor during heating

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Clogged condensate trap, Cracked condensate drain pan in Ducane secondary heat exchanger, Loose condensate tubing, Improperly sloped drain line

How to Fix / Troubleshooting

Safety first: Turn off power before working near water and electrical components.

  • Step 1 – Locate condensate trap: On high-efficiency Ducane furnaces, find the plastic trap assembly connected to the drain outlet.
  • Step 2 – Clean trap: Remove the trap (note hose connections), flush with warm water, and clear any slime or debris.
  • Step 3 – Inspect tubing: Check all vinyl tubing for cracks, kinks, or loose connections. Reattach or replace as needed.
  • Step 4 – Verify slope: Ensure the drain line slopes continuously downward to the floor drain or pump.
  • Step 5 – Professional repair: If the internal condensate pan or secondary heat exchanger is cracked, a technician must replace the affected components.
Advertisements

Repair Difficulty

Medium 3/5

Required Part

Condensate Trap Assembly
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements