Ferroli Blocked Condensate Trap or Drain

Condensate water backing up or dripping from inside the Ferroli condensing furnace.

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Possible Causes

Blocked Ferroli condensate trap with debris or sludge, Frozen external condensate pipe, Incorrectly sloped condensate drain

How to Fix / Troubleshooting

Safety: Condensate is mildly acidic; wear gloves and eye protection when handling. Turn off power before opening the trap.

Steps:

  • Check external pipe: Ensure the condensate pipe outside is not frozen or blocked. Thaw gently with warm (not boiling) water if frozen.
  • Clean trap: Remove the Ferroli condensate trap (usually a plastic cup) and flush thoroughly with clean water to remove sludge.
  • Reassemble and test: Refit the trap, ensuring seals are in place, then restore power and run the unit, checking for leaks.

Professional help: Persistent condensate issues may require rerouting the drain or checking the heat exchanger for internal blockage.

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Repair Difficulty

Easy 2/5

Required Part

Condensate Trap
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