Heil Odor / Contamination in Heat Exchanger or Ducts

Furnace produces unusual odors when running, such as burning dust or metallic smell.

Advertisements

Possible Causes

Dust accumulation on heat exchanger, Foreign objects in supply ducts, Overheating electrical components, Oil or paint fumes drawn into return

How to Fix / Troubleshooting

Safety: If you smell burning plastic, electrical, or a strong chemical odor, shut off the furnace and investigate. Install and check carbon monoxide detectors.

Steps to check:

  • Initial seasonal smell: A light burning-dust smell at first startup of the season is common and should dissipate within an hour.
  • Inspect registers and ducts: Look for toys, plastic, or debris near supply registers that could be heating up.
  • Check around furnace: Ensure no paint cans, solvents, or chemicals are stored near the Heil furnace return air or combustion air inlets.

When to call a pro: Persistent or strong odors require a technician to inspect the heat exchanger, blower, and electrical components for overheating or contamination.

Advertisements

Repair Difficulty

Easy 2/5
Advertisements