Junkers Boiling / Kettling in Primary Heat Exchanger

Furnace makes loud banging or knocking noises when starting or stopping (kettling)

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Limescale buildup in Junkers primary heat exchanger, Sludge in system water, Low flow rate through boiler, Incorrect pump setting

How to Fix / Troubleshooting

Safety first: Isolate power and allow the system to cool before touching pipework.

  • 1. Check system pressure and flow: Ensure correct pressure and that all isolation valves are open. Verify pump is running at appropriate speed.
  • 2. Bleed air: Remove air from radiators and boiler air vent to improve circulation.
  • 3. System cleaning: Consider a chemical flush of the heating system using a suitable cleaner, followed by inhibitor. This should be done by a heating professional.
  • 4. Descale heat exchanger: On heavily scaled systems, the primary heat exchanger may need to be removed and descaled or replaced with an original Junkers exchanger.
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Repair Difficulty

Hard 4/5

Required Part

Primary Heat Exchanger
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