Navien Chronic Pressure Loss / System Leak

Navien furnace frequently loses pressure and requires frequent refilling

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Hidden leak in piping or radiators, Leaking pressure relief valve, Failed expansion tank, Micro-leaks at fittings

How to Fix / Troubleshooting

Safety: Turn off power and allow system to cool before inspecting for leaks.

  • Inspect visible piping: Look for damp spots, corrosion, or staining on pipes, fittings, and around radiators or manifolds.
  • Check relief valve: Examine the discharge pipe from the pressure relief valve for signs of water. If it drips regularly, test system pressure and replace the relief valve or expansion tank as needed.
  • Test expansion tank: Isolate and drain the expansion tank, then measure air charge with a tire gauge. Recharge to the specified pressure or replace if the bladder has failed.
  • Monitor pressure: After refilling and bleeding air, monitor pressure over several days. If it continues to drop with no visible leaks, a professional leak detection service may be required.
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Repair Difficulty

Medium 3/5

Required Part

Hydronic Expansion Tank
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