Navien Electrical Overload / Short Circuit

Navien furnace frequently trips the household breaker

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Shorted circulator pump, Shorted fan motor, Damaged wiring harness, Faulty main PCB drawing excess current

How to Fix / Troubleshooting

Safety: This involves line voltage. If you are not comfortable working with electricity, contact a qualified technician. Always turn off the breaker before inspection.

  • Inspect wiring: Look for obvious signs of damage, such as melted insulation, burn marks, or pinched wires inside the furnace cabinet.
  • Isolate components: Disconnect the circulator pump and attempt to power the unit. If the breaker no longer trips, the pump is likely shorted and should be replaced. Repeat with the fan motor if necessary.
  • Check for water intrusion: Water leaks onto electrical components can cause shorts. Repair any leaks and dry components thoroughly.
  • PCB evaluation: If all loads test good but the breaker still trips when the PCB is connected, the board may be internally shorted and require replacement.
Advertisements

Repair Difficulty

Hard 4/5

Required Part

System Circulator Pump
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements