44
Payne Secondary Limit or Auxiliary Limit Open

Status LED flashes code 44 (four short, four long). Furnace may lock out or fail to complete a heating cycle.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Overheating in blower compartment, blocked secondary heat exchanger (condensing models), dirty evaporator coil above furnace, failed auxiliary limit switch

How to Fix / Troubleshooting

Safety first: Overheating can damage equipment and pose a fire risk. Turn off power and gas before inspection.

  • Inspect evaporator coil (if A/C installed): Remove the access panel above the furnace and visually inspect the coil for dust and debris. A severely clogged coil restricts airflow and causes limit trips. Clean or have it professionally cleaned.
  • Check blower compartment: Ensure there are no obstructions around the blower inlet and that insulation or wiring is not blocking airflow.
  • Locate auxiliary limits: These are often mounted on the blower housing or near the secondary heat exchanger. With power off, check continuity. Replace any open limit that does not reset.
  • Verify blower speed and filter: Use the correct blower speed tap for heating and ensure the filter is clean and properly sized.
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Repair Difficulty

Hard 4/5

Required Part

Auxiliary Limit Switch
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