Philco Condensate Corrosion or Humidifier Leak

Rust-colored water or staining around furnace base.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Leaking whole-house humidifier on supply plenum, Corroded condensate pan, Improper condensate drainage, Cracked secondary heat exchanger (condensing models)

How to Fix / Troubleshooting

Safety first: Turn off power and water supply to any attached humidifier.

Homeowner checks:

  • 1. Inspect humidifier: If a bypass or powered humidifier is attached to the Philco furnace, check for leaks at the water line, pad, and drain. Tighten fittings and replace the water panel if clogged.
  • 2. Check condensate lines: Ensure all hoses are firmly attached and not dripping.
  • 3. Clean up water: Dry the area to monitor for new leaks.

When to call a professional: Persistent rust or water may indicate internal corrosion or a compromised secondary heat exchanger. A technician should inspect and replace damaged components.

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Repair Difficulty

Medium 3/5

Required Part

Humidifier Assembly
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