Protherm Condensate Leak / Internal Water Leak

Water leaking from the bottom of the furnace cabinet

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Blocked condensate trap on Protherm condensing furnace, Cracked condensate hose, Leaking internal heat exchanger, Loose drain connections

How to Fix / Troubleshooting

Safety first: Turn off power. Avoid contact with electrical parts when water is present.

  • Step 1 – Identify water source: Remove the front panel and look for water trails. Check the condensate trap and hoses first.
  • Step 2 – Clean trap and hoses: Remove the condensate trap, flush it with clean water, and clear any debris. Refit securely. Replace any cracked hoses.
  • Step 3 – Check external drain: Ensure the drain line from the furnace to the building drain is not blocked or frozen.
  • Step 4 – Heat exchanger inspection: If water appears to come from the heat exchanger body, a technician must inspect for cracks and may need to replace the exchanger.
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Repair Difficulty

Medium 3/5

Required Part

Condensate Trap and Hoses
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