E04
Ravenheat Overheat Thermostat Trip / High Limit Fault

Furnace locks out with E04, often after running for a short period, casing may feel very hot.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Blocked internal airflow or heat exchanger, Failed overheat thermostat, Pump or fan not circulating heat away, Scale or debris in primary heat exchanger

How to Fix / Troubleshooting

Safety: Turn off power and allow the furnace to cool completely before touching any panels. Overheating can damage components and pose a fire risk.

User checks:

  • Ensure all supply and return vents in the property are open and not blocked by furniture or rugs.
  • Check that the furnace filter (if fitted in the air handling system) is clean and not clogged.
  • After cooling, reset the furnace according to the Ravenheat manual and observe if E04 reoccurs.

Technician checks:

  • Test the overheat thermostat for correct operation and continuity when cool.
  • Inspect the primary heat exchanger for heavy scale, soot, or blockage and clean as per manufacturer instructions.
  • Verify correct operation of the circulation pump or blower fan and check for seized bearings or failed capacitors.
  • Confirm correct system flow rates and that any zone valves or balancing valves are not stuck closed.

Repeated E04 trips indicate a serious underlying issue; continued operation can damage the heat exchanger.

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Repair Difficulty

Hard 4/5

Required Part

Overheat Thermostat
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