8 FLASH
Tappan
Stuck Open Limit or Rollout Switch
Blower runs continuously with no heat; LED flashes 8 times repeatedly.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Manual reset rollout switch tripped, defective high limit switch, damaged wiring in limit circuit, overheated heat exchanger on Tappan furnace
How to Fix / Troubleshooting
Safety: Turn off power and gas. If you see signs of severe overheating (scorched paint, melted wires), do not operate the furnace until inspected by a professional.
Steps:
- Locate all rollout and limit switches in the burner and heat exchanger area. Many Tappan models have small disc-type switches with two wires and sometimes a red reset button.
- Press the reset button on any manual reset rollout switches. If they immediately trip again on the next heat cycle, stop and call a technician—this indicates a serious combustion or venting problem.
- With power off, test each limit and rollout switch for continuity. Replace any that remain open at room temperature and do not reset.
- Inspect wiring between the switches and the control board for burns or breaks. Repair or replace damaged wires with high-temperature-rated wire.
- After replacing any faulty switches and correcting underlying causes (such as blocked vent or dirty burners), restore power and test operation.
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Repair Difficulty
Hard
4/5
Required Part
Flame Rollout Switch
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