Tappan Overheating Components / Electrical Fault

Strong burning or electrical smell when the furnace runs.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Dust burning off heat exchanger (normal at first use), overheated blower motor, loose electrical connections on Tappan control board, melting wire insulation

How to Fix / Troubleshooting

Safety: If you smell a strong electrical or plastic-burning odor, turn off power immediately and do not operate the furnace until inspected.

Steps:

  • For mild dust smell at first seasonal startup, this may be normal and should dissipate after a few cycles. Open windows for ventilation.
  • Remove the blower door and inspect wiring for discoloration, melted insulation, or loose connections. Tighten any loose screws on terminal blocks.
  • Check the blower motor for signs of overheating (very hot to touch, discoloration). If suspected, have the motor and capacitor tested and replaced if necessary.
  • If any components appear burned, replace them and investigate the cause (overcurrent, short, or mechanical binding).
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Repair Difficulty

Hard 4/5

Required Part

Blower Motor
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