Thermia Electrical Overheating / Component Failure

Furnace emits a strong metallic or electrical burning smell during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Overheating blower motor, Failing transformer, Loose electrical connections on Thermia control board, Shorted wiring

How to Fix / Troubleshooting

Critical safety warning: Turn off power at the breaker immediately. Do not operate the furnace until the source of the smell is identified.

  • 1. Inspect blower motor: Check for discoloration, melted insulation, or burnt smell near the blower motor. If present, the motor likely needs replacement.
  • 2. Examine control board and wiring: Look for burnt spots, melted connectors, or charred insulation on the Thermia control board and wiring harnesses.
  • 3. Do not attempt temporary fixes: Electrical overheating can cause fire. Components showing signs of burning must be replaced, not repaired with tape.
  • 4. Call a professional: Have a licensed technician diagnose and replace any damaged electrical components.
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Repair Difficulty

Professional Required 5/5

Required Part

Blower Motor Assembly
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