Thermia Repeated Safety Lockouts

Furnace frequently locks out and must be manually reset at the power switch to restart.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Intermittent ignition failures, Marginal pressure switch operation, Loose wiring connections, Failing Thermia control board

How to Fix / Troubleshooting

Safety first: Do not repeatedly reset a furnace without identifying the cause of lockouts.

  • 1. Observe lockout pattern: Note whether lockouts occur at ignition, during run, or randomly. This helps narrow down the fault.
  • 2. Check and clean basics: Replace the air filter, clean the flame sensor, and inspect pressure switch tubing as described in other entries.
  • 3. Inspect wiring harnesses: Look for loose multi-pin connectors on the Thermia control board, gas valve, and motors. Reseat all connectors.
  • 4. Record any display codes: If the furnace briefly shows a code before lockout, note it for the technician.
  • 5. Professional diagnosis: Persistent lockouts require a technician to monitor operation and test components under load.
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Repair Difficulty

Hard 4/5

Required Part

Main Control Board
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