Thermia Foreign Material on Heat Exchanger or Ducts

Furnace produces a chemical or plastic smell when running.

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Possible Causes

Plastic or packaging left on Thermia heat exchanger, Items fallen into supply ducts, New duct sealants curing, Overheating wiring insulation

How to Fix / Troubleshooting

Safety first: Turn off power if the smell is strong or irritating.

  • 1. Inspect furnace interior: With power off, remove access panels and look for plastic, tape, or packaging material left on or near the heat exchanger or burners. Remove any foreign material.
  • 2. Check supply registers: Inspect supply vents for toys, plastic objects, or other items that may have fallen in and are heating up.
  • 3. New installations: Some odor is normal from new duct sealants or coatings and should dissipate after a few hours of operation. If it persists, consult the installer.
  • 4. If odor resembles burning plastic or wiring: Have a technician inspect for overheating electrical components.
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Repair Difficulty

Easy 2/5
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