US Stove Rich Combustion / Insufficient Air

Furnace ignites but produces a lazy, dark orange flame with heavy soot.

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Possible Causes

Blocked combustion air intake, Dirty burn pot air holes, Weak combustion blower, Incorrect air shutter setting

How to Fix / Troubleshooting

Safety first: Turn off and unplug the furnace before cleaning or adjusting air settings.

Steps:

  • 1. Clean burn pot: Remove and thoroughly clean the burn pot, ensuring all air holes are open.
  • 2. Check combustion air intake: Inspect the outside air kit (if installed) or intake opening for obstructions. Clear any blockages.
  • 3. Inspect combustion blower: Clean the blower wheel and housing. Replace the blower if it is not reaching full speed.
  • 4. Adjust air shutter: If your model has an adjustable air shutter, open it slightly to increase air. Make small adjustments and observe the flame; it should become brighter and more active.
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Repair Difficulty

Easy 2/5

Required Part

Combustion Blower Assembly
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