04
Vokera
Overheat / High Limit Thermostat Trip
Furnace shows 04 and shuts down, often after running for a short time
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Blocked heat exchanger, Failed circulation pump (on hydronic furnace), Air in system, Faulty overheat thermostat
How to Fix / Troubleshooting
Safety: Turn off power and allow the furnace to cool fully before touching internal components.
- Check system circulation: If this Vokera furnace is part of a hydronic heating system, verify that radiators or air handlers are getting hot. If not, the circulation pump may not be running.
- Bleed air (hydronic): Bleed air from radiators or air vents according to system instructions. Low flow can cause overheating.
- Inspect filters and vents: Ensure any system filters, grilles, or vents are not blocked, restricting airflow or water flow.
- Check overheat thermostat reset: Locate the manual reset overheat thermostat on the heat exchanger (if fitted). With power OFF and unit cool, press the reset button if accessible. If it repeatedly trips, do not bypass it—this indicates a serious fault.
- Call a technician: A professional should check the heat exchanger for scale or soot, verify pump operation, and test the overheat thermostat.
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Repair Difficulty
Professional Required
5/5
Required Part
Overheat Thermostat
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