Worcester Poor System Balancing / Sludge Restriction

Boiler cycles on and off rapidly, radiators only warm at the bottom, some rooms never reach set temperature.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Sludge in radiators, partially blocked Worcester heat exchanger, incorrectly balanced radiator valves, pump speed set too high or low

How to Fix / Troubleshooting

Safety first: Radiators can be hot; use gloves when adjusting valves.

Homeowner checks:

  • Bleed radiators to remove air.
  • Check that thermostatic radiator valves (TRVs) are open in cold rooms.
  • Partially close lockshield valves on radiators that heat very quickly to encourage flow to colder rooms.

Engineer actions:

  • Balance the heating system properly using temperature measurements across each radiator.
  • Powerflush the system if sludge is present and fit a magnetic filter.
  • Check pump setting and adjust to suit the system size.

Proper balancing and cleaning improve comfort and reduce boiler cycling and wear.

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Repair Difficulty

Medium 3/5

Required Part

Circulation Pump
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