Worcester Kettling / Localised Boiling in Heat Exchanger

Boiler makes loud banging or kettling noises when heating, especially as it starts or stops, pipes may vibrate.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Limescale build-up in Worcester primary heat exchanger, sludge in system, poor circulation due to failing pump, incorrect system pressure

How to Fix / Troubleshooting

Safety first: No immediate danger if there is no smell of gas or burning, but switch off the boiler if noises are extreme.

Homeowner checks:

  • Check system pressure and top up if low.
  • Bleed radiators to remove trapped air.
  • Ensure all radiator valves are open to allow good circulation.

Engineer actions:

  • Assess the level of scale and sludge; perform a chemical clean or powerflush as appropriate.
  • Add inhibitor to the system to prevent future corrosion and scale.
  • Check pump performance and replace the Worcester pump head if weak.
  • In severe cases, replace the primary heat exchanger.

Addressing kettling early can extend the life of the Worcester heat exchanger and reduce gas consumption.

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Repair Difficulty

Hard 4/5

Required Part

Primary Heat Exchanger
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