E9 224
Worcester Overheat Due to Poor Circulation

Boiler intermittently overheats and shows E9 224, may be linked to pump or flow issues rather than pure sensor failure.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Partially blocked Worcester primary heat exchanger, failing circulation pump, sludge in system pipework, stuck diverter valve

How to Fix / Troubleshooting

Safety first: Allow the boiler to cool fully before touching any pipework. Surfaces can be extremely hot.

Homeowner checks:

  • Check pressure is correct and top up if needed.
  • Bleed radiators to remove airlocks.
  • Ensure all radiator valves and any isolation valves near the boiler are open.

Engineer checks:

  • Confirm pump speed and operation; listen for cavitation or grinding noises and replace the pump head if weak.
  • Check for temperature differential across the primary heat exchanger; a large difference may indicate blockage.
  • Inspect and exercise the diverter valve to ensure it moves freely between CH and DHW positions.
  • Consider a system powerflush and fitting of a magnetic filter to protect the Worcester boiler.

Overheat faults can damage the heat exchanger if ignored; professional attention is recommended.

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Repair Difficulty

Hard 4/5

Required Part

Circulation Pump
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