Genie Worn Drive Gear or Sprocket

Opener runs but makes loud grinding or popping noises; door movement is jerky.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Stripped main drive gear, Worn chain/belt sprocket, Lack of lubrication, Overloaded by heavy or unbalanced door

How to Fix / Troubleshooting

Safety first: Disconnect power before removing covers. Keep clear of moving parts when testing.

Steps:

  • Inspect drive system: Remove the opener cover and inspect the main drive gear (often plastic) and sprocket. Look for missing teeth or plastic shavings.
  • Check chain/belt tension: Ensure the chain or belt is not excessively loose or tight. Adjust per Genie specifications.
  • Replace gear kit: If the gear is worn, install a Genie drive gear and sprocket kit for your model. This typically involves removing the motor head and transferring components.
  • Lubricate: Apply appropriate grease to the new gear and lightly lubricate the chain (if chain drive).
  • Verify door balance: Ensure the door is properly balanced to prevent premature wear of the new gear.
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Repair Difficulty

Hard 4/5

Required Part

Genie Drive Gear and Sprocket Kit
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