5
Hormann Limit Switch / Travel Reference Error

Operator display shows “5” and door does not respond to commands

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Lost travel limits after power failure, Misadjusted limit settings, Faulty limit sensor or encoder, Loose drive chain/belt causing slip

How to Fix / Troubleshooting

Safety first: Disconnect mains power before removing covers. Keep clear of moving parts.

Step-by-step:

  • Check mechanical drive: Inspect the Hormann operator rail, chain or belt for slack or damage. Tighten the chain/belt tension according to the manual.
  • Verify door balance: Release the operator and move the door manually. If the door is unbalanced, have the springs adjusted by a professional before resetting limits.
  • Reset travel limits: Restore power. Follow the Hormann programming procedure to set open and close positions (usually via the “PRG” button and up/down commands). Allow the operator to run a full open/close cycle to learn limits.
  • Check limit sensor: If the operator uses a magnetic or electronic encoder on the rail, inspect the sensor and magnet strip for damage or misalignment. Ensure the sensor plug is firmly seated on the control board.
  • Retest: Run several full cycles. If the error returns, the limit sensor/encoder or control board may require replacement.
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Repair Difficulty

Medium 3/5

Required Part

Travel Limit Sensor / Encoder Assembly
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