Merlin Door Binding at Bottom or Limit Slightly Misadjusted

Door stops slightly open and will not close fully, leaving a small gap at the floor.

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Possible Causes

Swollen timber door, New thicker bottom seal, Slightly low down limit setting, Obstruction in bottom track (tilt doors)

How to Fix / Troubleshooting

Safety first: Keep hands clear of the bottom of the door while adjusting.

  • Inspect bottom edge: Check for debris, stones, or ice preventing full closure. Remove any obstructions.
  • Check seal thickness: If a new, thicker seal was installed, slightly increase the down travel limit so the door compresses the seal properly.
  • Adjust down limit: Use the Merlin controls to nudge the closed position down a few millimeters. Do not over‑adjust to avoid excessive pressure.
  • Test with paper strip: Place a strip of paper under the door and close. You should feel slight resistance when pulling it out, indicating a good seal.
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Repair Difficulty

Easy 2/5
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