HL
Arctic Spas
High Limit Overheat Trip
Control panel shows HL or HLo, spa shuts down heater and sometimes pumps; water may feel extremely hot near heater outlet.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Blocked water flow through heater, Failed or weak circulation pump, High-limit sensor (Arctic Spas hi-limit thermistor) out of calibration, Air lock in heater manifold
How to Fix / Troubleshooting
Safety first: Turn off power at the GFCI breaker. Do not use the spa until the overheat condition is resolved.
- Check for obvious overheating: Remove the equipment bay panel and carefully feel (when cool) around the heater tube and plumbing for signs of discoloration or melting.
- Restore proper flow: Clean or remove the filter cartridge, open all slice valves, and bleed air from the pump unions. Ensure the circulation pump is running when the spa calls for heat.
- Cool down the spa: Leave the cover open for 30–60 minutes to allow heat to dissipate. After cooling, restore power and see if HL clears.
- Inspect high-limit sensor: Locate the high-limit sensor on or in the heater tube (often a thermistor in a dry well). Check that it is firmly seated and not corroded. Loose sensors can read falsely high.
- Replace sensor if needed: If HL recurs quickly and water is not actually overheated, replace the Arctic Spas high-limit sensor/thermistor.
- Persistent HL: If the heater tube is extremely hot while the spa water is not, suspect a flow problem or a stuck heater relay on the control board. Contact a technician for board and heater testing.
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Repair Difficulty
Hard
4/5
Required Part
Arctic Spas high-limit sensor
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