Passion Spas Shell or Plumbing Leak Behind Cabinet

Water is leaking from around the spa cabinet base or corners, but equipment bay appears dry.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Cracked plumbing line in foam, Leaking air control line, Shell crack, Freeze damage

How to Fix / Troubleshooting

Safety first: Turn off power at the GFCI breaker. Be cautious when cutting or removing foam insulation.

  • Localize leak: Remove cabinet panels near the wet area and inspect the back of the shell and plumbing for moisture trails.
  • Use dye if needed: Add a small amount of food coloring near suspected leak areas inside the spa and watch for colored water appearing behind the shell.
  • Expose plumbing: Carefully remove foam insulation around the suspected leak using a hand tool, taking care not to damage pipes.
  • Repair crack or fitting: For small shell cracks, use a spa shell repair kit. For plumbing leaks, cut out the damaged section and glue in new PVC fittings and pipe.

Extensive leaks in foamed-in plumbing can be labor-intensive; consider professional repair.

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Repair Difficulty

Professional Required 5/5

Required Part

PVC Plumbing Assembly
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