Passion Spas Internal Plumbing or Component Leak

Water is leaking inside the equipment bay under pumps or heater.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose pump union, Cracked heater manifold, Failed pump shaft seal, Split PVC fitting

How to Fix / Troubleshooting

Safety first: Turn off power at the GFCI breaker. Water and electricity are a dangerous combination.

  • Identify leak source: Remove the front cabinet panel and use a flashlight to locate the exact origin of the leak while the spa is filled (power OFF).
  • Tighten unions: Hand-tighten pump and heater unions. Do not overtighten with tools, as this can crack fittings.
  • Inspect for cracks: Look for visible cracks in the heater manifold, pump wet end, or PVC elbows. Mark any suspect areas.
  • Replace faulty parts: Replace cracked manifolds, pump wet ends, or seals as needed. Use spa-rated PVC cement for plumbing repairs.

Significant leaks or leaks in inaccessible areas (e.g., under the shell) should be handled by a spa technician.

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Repair Difficulty

Hard 4/5

Required Part

Pump Wet End
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