FLO
Sunrise Spas
Insufficient Water Flow Through Heater
Display shows FLO or FL and heater will not run
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Dirty or clogged filter cartridges, Air lock in circulation pump, Failed pressure/flow switch, Weak or failed circulation pump
How to Fix / Troubleshooting
Safety first: Turn off power at the GFCI before removing filters or opening the equipment bay.
- Clean or remove filters: Take out all Sunrise Spas filter cartridges. Rinse thoroughly with a high‑pressure hose from top to bottom. For testing, run the spa with filters removed for 10–15 minutes. If FLO clears, replace filters if they are older than 1–2 years.
- Bleed air from circulation pump: Locate the small circulation pump in the equipment bay. Loosen the highest union fitting slightly until air hisses out and water begins to drip, then retighten.
- Check water level and valves: Ensure water level is correct and all slice valves or gate valves around the pump and heater are fully open.
- Test pressure/flow switch: With power off, locate the pressure/flow switch on the heater manifold. Inspect wiring for corrosion or loose connections. With a multimeter, verify continuity when the pump is running (technician level).
- If FLO persists: The circulation pump or pressure switch may need replacement. Continued operation with low flow can damage the heater.
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Repair Difficulty
Medium
3/5
Required Part
Pressure Switch
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