Tuff Spas
Waterlogged Insulated Cover
Spa cover is heavy, waterlogged, and difficult to open; heat loss is noticeable.
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Possible Causes
Torn vapor barrier inside Tuff Spas cover, Aged foam core, Poor cover seal allowing steam intrusion
How to Fix / Troubleshooting
Safety: Use proper lifting technique; a waterlogged cover can be very heavy.
- Step 1 – Inspect cover vinyl: Look for tears, cracks, or seam separation.
- Step 2 – Check for sagging: If the cover sags in the middle and feels heavy, the foam is likely saturated.
- Step 3 – Replace cover: Order a replacement Tuff Spas-compatible cover with proper dimensions and safety straps.
A waterlogged cover greatly increases heating costs and should be replaced rather than repaired.
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Repair Difficulty
Very Easy
1/5
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