Tuff Spas Waterlogged Insulated Cover

Spa cover is heavy, waterlogged, and difficult to open; heat loss is noticeable.

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Possible Causes

Torn vapor barrier inside Tuff Spas cover, Aged foam core, Poor cover seal allowing steam intrusion

How to Fix / Troubleshooting

Safety: Use proper lifting technique; a waterlogged cover can be very heavy.

  • Step 1 – Inspect cover vinyl: Look for tears, cracks, or seam separation.
  • Step 2 – Check for sagging: If the cover sags in the middle and feels heavy, the foam is likely saturated.
  • Step 3 – Replace cover: Order a replacement Tuff Spas-compatible cover with proper dimensions and safety straps.

A waterlogged cover greatly increases heating costs and should be replaced rather than repaired.

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Repair Difficulty

Very Easy 1/5

Required Part

Spa Cover
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