Tuff Spas Temperature Overshoot / Poor Regulation

Spa heats but overshoots the set temperature by several degrees before shutting off.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Misplaced temperature sensor, Sensor not in direct contact with water flow, Stuck heater relay, Calibration drift in Tuff Spas control board

How to Fix / Troubleshooting

Safety: Overheating water can be dangerous. Do not use the spa if water exceeds 104°F (40°C).

  • Step 1 – Verify sensor placement: Ensure the temperature sensor is fully inserted into the heater tube or sensor well and secured.
  • Step 2 – Compare with external thermometer: Check actual water temperature with a reliable thermometer to confirm the extent of overshoot.
  • Step 3 – Observe heater icon: If the heater indicator on the topside remains on even after set temperature is reached, the heater relay may be sticking.

Persistent overshoot usually requires sensor replacement or control pack repair/replacement by a spa technician.

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Repair Difficulty

Hard 4/5

Required Part

Temperature Sensor
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