Tuff Spas Overheating Electrical Component

Strong burning or electrical smell coming from the equipment compartment.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Overheating pump motor on Tuff Spas, Loose high-current connection at heater terminals, Failing control board component, Melted wire insulation

How to Fix / Troubleshooting

Safety: Immediately turn off power at the breaker. Do not continue to run the spa until the source is identified.

  • Step 1 – Visual inspection: After components cool, open the equipment bay and look for discolored wires, melted insulation, or burn marks on the control board and heater terminals.
  • Step 2 – Check pump motors: Smell near each pump; a burned motor will often have a distinct odor and may be very hot.
  • Step 3 – Tighten connections: A qualified person can check and tighten heater and main power lugs.

Because of fire risk, any burned wiring or components should be replaced by a professional spa technician or electrician.

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Repair Difficulty

Professional Required 5/5

Required Part

Control Pack
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