Aprilaire Condensation on Bypass Duct

Aprilaire humidifier bypass duct is sweating or dripping water

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Possible Causes

Uninsulated bypass duct in cold space, Excess humidity in duct, Cold air contacting warm moist air, Poor duct sealing

How to Fix / Troubleshooting

Safety first: Turn off furnace power before working around ductwork.

  • Insulate duct: Wrap the bypass duct with appropriate duct insulation to prevent condensation on the exterior.
  • Seal joints: Use foil tape or mastic to seal all duct joints and connections to prevent moist air leakage.
  • Check damper position: Ensure the bypass damper is closed during cooling season to reduce moisture-laden air in the duct.
  • Control humidity: If indoor humidity is excessively high, adjust the humidifier setpoint or use an Aprilaire dehumidifier to reduce overall moisture.
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Repair Difficulty

Easy 2/5
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