KitchenAid Overheated Internal Components or Food Residue Ignition

Microwave emits a burning smell or visible smoke during or after operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Food splatter burning on cavity surfaces, arcing at waveguide cover, overheated wiring insulation, failing magnetron or transformer, blocked cooling airflow

How to Fix / Troubleshooting

Fire Safety: Stop the microwave immediately, unplug it, and open windows to ventilate. Do not continue using the unit until the cause is identified.

  • Inspect cavity: Look for burnt food, grease buildup, or charred spots on the interior surfaces. Clean thoroughly with a non-abrasive cleaner.
  • Waveguide cover: Check the mica or plastic waveguide cover on the side wall for burn marks or holes. Replace if damaged.
  • Internal wiring: With the cabinet removed, inspect wiring harnesses for melted insulation or burn marks. Replace any damaged wiring and secure away from hot components.
  • Component overheating: If the smell is electrical and comes from the magnetron or transformer area, discontinue use and have a professional inspect and replace the failing component.
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Repair Difficulty

Hard 4/5

Required Part

Waveguide Cover
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