Zanussi New Component Burn-In or Overheating Plastic

Oven emits a strong electrical or plastic burning smell when first used or after repair

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Possible Causes

Protective oils burning off new elements, Packing material left inside oven, Wiring or insulation touching hot surfaces, Incorrectly routed harness near elements

How to Fix / Troubleshooting

Safety first: If the smell is very strong or accompanied by smoke, switch off power and inspect before further use.

Step-by-step checks:

  • 1. Initial burn-in: For a new Zanussi oven or new element, run empty at 200–250°C for 30–60 minutes with good ventilation. Some smell is normal initially.
  • 2. Remove packing: Ensure all plastic films, cable ties, and cardboard spacers have been removed from inside and around the oven.
  • 3. Inspect wiring routing: Check that harnesses are clipped away from elements and not touching the cavity.
  • 4. Check for melting: Look for discolored or deformed plastic parts near hot areas. Replace any damaged components.

Warning: Do not ignore persistent plastic burning smells; this can indicate a serious overheating issue.

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Repair Difficulty

Easy 2/5

Required Part

Oven Heating Element, Internal Wiring Clips/Insulation
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