Grill leaks smoke heavily from lid and side seams instead of chimney

Safety first: Operate the grill outdoors in a well-ventilated area only.

• Check chimney: Ensure the chimney cap is properly adjusted and the chimney is not blocked.
• Inspect lid gasket: If your Broil King pellet grill has a lid gasket, check for gaps, burns, or missing sections. Replace if damaged.
• Check lid alignment: Open and close the lid to see if it sits evenly on the cook box. Adjust hinges or mounting bolts to improve alignment.
• Consider gasket upgrade: For older units without a gasket, installing a high-temp gasket kit compatible with Broil King can improve sealing.