Broil King Pellet Moisture Contamination

Pellets in hopper swell, crumble, or form clumps

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Possible Causes

Hopper lid left open, High humidity and rain exposure, Storing pellets in open bags, Condensation inside hopper

How to Fix / Troubleshooting

Safety first: Do not attempt to run the grill with swollen or crumbling pellets; they can jam the auger.

  • Remove bad pellets: Empty the hopper completely and discard any swollen or crumbly pellets.
  • Clean hopper and auger intake: Vacuum out sawdust and debris. Check the auger intake for compacted material and clear it.
  • Use dry storage: Store pellets in sealed containers in a dry location and keep the hopper lid closed.
  • Prime with fresh pellets: Refill the hopper with fresh, dry pellets and run a prime cycle before cooking.
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Repair Difficulty

Very Easy 1/5
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