Char-Broil Burn‑In of Manufacturing Oils and Coatings

Strong chemical or plastic smell during first few uses

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Possible Causes

Protective oils on metal surfaces, Residual paint or coating curing, Packaging residue left inside grill

How to Fix / Troubleshooting

Safety first: Operate the grill outdoors in a well‑ventilated area during initial burn‑in.

  • Remove all packaging: Ensure all plastic, cardboard, and manuals are removed from inside the grill.
  • Clean interior surfaces: Wipe down grates and interior with a damp cloth and mild detergent, then dry.
  • Perform burn‑in: Run the grill empty at 350–400°F for 30–60 minutes with the lid closed to burn off manufacturing residues.
  • Ventilate: Allow smoke and odors to dissipate before cooking food.
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Repair Difficulty

Very Easy 1/5
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