Char-Griller
Poor Sealing / Air Leaks
Heavy smoke leaking from lid and body seams, difficulty maintaining temperature
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Possible Causes
Warped lid, Worn or missing lid gasket, Loose body panel fasteners
How to Fix / Troubleshooting
Safety first: Only adjust hardware when the grill is cool.
- Tighten hardware: Check and tighten lid hinges and body bolts to ensure proper alignment.
- Inspect gasket: If your model has a lid gasket, inspect for gaps, burns, or missing sections. Replace with high-temperature gasket tape if needed.
- Check lid alignment: Adjust hinges so the lid sits evenly on the body without large gaps.
- Optional upgrade: Install aftermarket high-temp gasket material around the lid and door seams to improve sealing.
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Repair Difficulty
Easy
2/5
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