Char-Griller Poor Sealing / Air Leaks

Heavy smoke leaking from lid and body seams, difficulty maintaining temperature

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Possible Causes

Warped lid, Worn or missing lid gasket, Loose body panel fasteners

How to Fix / Troubleshooting

Safety first: Only adjust hardware when the grill is cool.

  • Tighten hardware: Check and tighten lid hinges and body bolts to ensure proper alignment.
  • Inspect gasket: If your model has a lid gasket, inspect for gaps, burns, or missing sections. Replace with high-temperature gasket tape if needed.
  • Check lid alignment: Adjust hinges so the lid sits evenly on the body without large gaps.
  • Optional upgrade: Install aftermarket high-temp gasket material around the lid and door seams to improve sealing.
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Repair Difficulty

Easy 2/5

Required Part

Lid Gasket
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