Char-Griller Failed Ignition / Smoldering Pellets

Pellets feed into fire pot but never ignite, thick white smoke then shutdown

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Weak or burned-out hot rod igniter, Igniter not positioned correctly in fire pot, Excessive ash insulating pellets from igniter

How to Fix / Troubleshooting

Safety first: Turn off and unplug the grill. Allow all smoke to clear and the unit to cool before servicing.

  • Clean fire pot: Remove all pellets and ash from the fire pot. Vacuum thoroughly.
  • Check igniter position: The igniter tip should protrude slightly into the fire pot holes where pellets drop. Adjust mounting if it is too far back.
  • Test igniter glow: With an empty fire pot, plug in and start ignition while observing the igniter. If it does not glow red, replace the hot rod igniter.
  • Manual light (temporary): As a temporary workaround, you can light pellets manually with a starter cube following the manufacturer’s instructions, but replace the igniter for normal operation.
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Repair Difficulty

Medium 3/5

Required Part

Hot Rod Igniter
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