Napoleon Lid Misalignment or Hinge Deformation

Lid does not close evenly or there is visible gap at front or sides

Advertisements

Possible Causes

Loose hinge bolts, Warped lid from overheating, Impact damage to lid or body, Worn hinge bushings

How to Fix / Troubleshooting

Safety first: Ensure the grill is cool before adjusting hinges.

Steps:

  • Check hinge hardware: Tighten all hinge bolts on the lid and body.
  • Adjust alignment: Loosen hinge bolts slightly, reposition the lid to center it on the body, then retighten while holding in place.
  • Inspect for warping: If the lid or body is visibly warped, replacement may be required to restore a proper seal.
  • Test seal: Close the lid and check for even contact around the perimeter.
Advertisements

Repair Difficulty

Easy 2/5

Required Part

Lid Hinge Assembly
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements