Nexgrill Lid Seal / Gasket Failure

Heavy smoke leaks from lid edges and door seams instead of chimney

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Possible Causes

Worn or compressed lid gasket, Misaligned lid hinges, Warped cook chamber lid, Missing gasket sections

How to Fix / Troubleshooting

Safety first: Work on the lid only when the grill is cool.

  • Inspect gasket: Open the lid and examine the gasket around the cook chamber. Look for flat, cracked, or missing sections.
  • Check lid alignment: Verify that the lid closes evenly on all sides. Adjust hinge bolts to center the lid if needed.
  • Replace gasket: Remove old gasket material and adhesive. Clean the surface with a degreaser. Install new Nexgrill high‑temp gasket, pressing firmly along the entire length. Allow adhesive to cure per instructions.
  • Test seal: Close the lid and run the grill at a moderate temperature. Observe smoke path; minor wisps are normal, but heavy leakage should be reduced.
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Repair Difficulty

Easy 2/5

Required Part

Lid Gasket
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