Nexgrill Insufficient Heat Output

Pellet grill runs but cannot reach set temperature; stuck 50–100°F below target

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Possible Causes

Restricted airflow from dirty fire pot, Weak combustion fan, Low pellet feed rate, Leaking lid or damaged door gasket

How to Fix / Troubleshooting

Safety first: Allow the grill to cool before cleaning or adjusting parts.

  • Deep clean burn area: Remove grates and heat diffuser. Clean the fire pot, air holes, and surrounding ash.
  • Check fan performance: Listen for strong, steady airflow. If airflow is weak, clean or replace the combustion fan.
  • Inspect auger feed: Ensure pellets are feeding consistently. Clear any hopper bridges and verify the auger motor runs smoothly.
  • Seal the cook chamber: Inspect lid and door gaskets for gaps or damage. Replace Nexgrill gasket material if heat and smoke are visibly leaking.
  • Avoid frequent lid opening: Keep the lid closed as much as possible during preheat and cooking to maintain temperature.
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Repair Difficulty

Easy 2/5

Required Part

Combustion Fan Assembly
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