Outdoorchef Poor Combustion / Excessive Smoke

Grill produces excessive white smoke and struggles to burn pellets cleanly.

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Possible Causes

Restricted airflow to fire pot, Wet pellets, Overfilled fire pot, Weak combustion fan speed

How to Fix / Troubleshooting

Safety first: Keep the lid closed if smoke is heavy to avoid flare-ups; turn the grill OFF if necessary.

  • Clean fire pot: Remove ash and excess pellets so only a thin layer remains.
  • Check air inlets and exhaust: Ensure intake vents and chimney/exhaust are clear of grease and obstructions.
  • Use dry pellets: Replace pellets if they appear swollen or crumbly.
  • Verify fan speed: Listen for strong, steady airflow. If the fan is weak, test and replace it.

Proper airflow and dry fuel should restore clean-burning operation.

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Repair Difficulty

Easy 2/5

Required Part

Combustion Fan Assembly
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