Outdoorchef
Poor Combustion / Excessive Smoke
Grill produces excessive white smoke and struggles to burn pellets cleanly.
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Possible Causes
Restricted airflow to fire pot, Wet pellets, Overfilled fire pot, Weak combustion fan speed
How to Fix / Troubleshooting
Safety first: Keep the lid closed if smoke is heavy to avoid flare-ups; turn the grill OFF if necessary.
- Clean fire pot: Remove ash and excess pellets so only a thin layer remains.
- Check air inlets and exhaust: Ensure intake vents and chimney/exhaust are clear of grease and obstructions.
- Use dry pellets: Replace pellets if they appear swollen or crumbly.
- Verify fan speed: Listen for strong, steady airflow. If the fan is weak, test and replace it.
Proper airflow and dry fuel should restore clean-burning operation.
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Repair Difficulty
Easy
2/5
Required Part
Combustion Fan Assembly
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