Outdoorchef Coating Failure / Overheating of Exterior

Paint on the exterior or lid is blistering, peeling, or flaking.

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Possible Causes

Operating with lid open at high heat, Grease fire causing extreme temperatures, Using non-approved high-heat sources inside grill, Manufacturing coating defect

How to Fix / Troubleshooting

Safety first: Ensure the grill is cool before touching painted surfaces.

  • Address root cause: Check for signs of past grease fires or misuse at extreme temperatures and correct cooking practices.
  • Remove loose paint: Scrape and sand flaking areas to bare metal.
  • Recoat: Apply a high-temperature, outdoor-rated paint following manufacturer instructions.

Severe warping or structural damage from overheating may require replacing the lid or body panel.

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Repair Difficulty

Easy 2/5

Required Part

Lid Assembly / Body Panel
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