Pit Boss
Lid Misalignment / Hinge Issues
Lid does not close evenly or there are large gaps causing heat and smoke to escape.
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Possible Causes
Loose hinge bolts, Warped lid from overheating, Bent hinge brackets, Worn or missing lid gasket
How to Fix / Troubleshooting
Safety first: Ensure the grill is cool before adjusting hinges.
- Step 1 – Tighten hinge hardware: Loosen, realign, and retighten hinge bolts so the lid sits evenly on the barrel.
- Step 2 – Check for warping: Sight along the lid edge. If significantly warped, replacement of the lid assembly may be required.
- Step 3 – Install or replace gasket: Apply a high-temp lid gasket kit to improve the seal and reduce smoke and heat loss.
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Repair Difficulty
Easy
2/5
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