Royal Gourmet Corrosion of Cook Chamber Components

Grill body or lid shows excessive rust; paint is flaking and metal is pitting.

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Possible Causes

Exposure to weather without cover on Royal Gourmet grill, High humidity storage, Failure of factory coating, Salt or corrosive cleaners used on exterior

How to Fix / Troubleshooting

Safety first: Wear gloves and eye protection when sanding or using rust converters.

Steps to mitigate rust:

  • Clean affected areas: Remove loose rust and paint with a wire brush or sandpaper.
  • Apply rust converter or primer: Treat bare metal with a high-temperature rust converter or primer suitable for grills.
  • Repaint: Use high-temp grill paint on the exterior surfaces as recommended by Royal Gourmet.
  • Protect going forward: Store the grill under a fitted Royal Gourmet cover and avoid prolonged exposure to rain.
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Repair Difficulty

Easy 2/5
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