Royal Gourmet Excessive Combustion Airflow

Grill produces very little smoke; pellets burn too cleanly and flavor is weak.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Combustion fan running at full speed continuously, Air leaks around fire pot on Royal Gourmet grill, Exhaust damper too far open, Control board overdriving fan

How to Fix / Troubleshooting

Safety first: Make adjustments only when the grill is stable and safe to approach.

Steps to increase smoke:

  • Check fan operation: Observe whether the fan ever slows or cycles. If it runs at full speed constantly, the control board may be faulty.
  • Inspect fire pot fit: Ensure the fire pot seats properly and does not have large gaps around it.
  • Adjust exhaust: If your Royal Gourmet model has an adjustable chimney cap, lower it slightly to increase dwell time of smoke (without restricting exhaust completely).
  • Controller replacement: If fan control is clearly abnormal, replace the main control board.
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Repair Difficulty

Medium 3/5

Required Part

Main Control Board
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