Royal Gourmet Lid Misalignment or Hinge Deformation

Lid does not close properly; visible gaps along front or sides.

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Possible Causes

Bent lid hinges on Royal Gourmet smoker, Loose hinge bolts, Warped lid from overheating, Cook chamber out of square due to impact

How to Fix / Troubleshooting

Safety first: Ensure the grill is cool and stable before adjusting hinges.

Steps to realign lid:

  • Tighten hinge hardware: Check all hinge bolts and screws and tighten them evenly.
  • Adjust lid position: Loosen hinge bolts slightly, reposition the lid to minimize gaps, then retighten while holding it in place.
  • Inspect for warping: If the lid or body is visibly warped, replacement of the lid assembly may be required.
  • Add gasket: Install a high-temp gasket kit around the lid to improve sealing if minor gaps remain.
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Repair Difficulty

Easy 2/5

Required Part

Lid Hinge Assembly
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