Display shows ERR HI or temperature overshoot alarm; grill temperature climbs far above the setpoint and may shut down for safety.
Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
Possible Causes
How to Fix / Troubleshooting
Safety first: If you suspect a grease fire or uncontrolled high heat, keep the lid closed, turn the grill OFF, and unplug it. Do not open the lid during an active grease fire; this can cause flare-ups. Have a Class B fire extinguisher nearby.
Steps to address ERR HI:
- 1. Allow the grill to cool: Wait until the temperature drops below 200°F before opening the lid.
- 2. Inspect for grease buildup: Remove grates and drip tray. Clean heavy grease from the drip tray, drain channel, and grease pan. Grease fires often cause over-temp conditions.
- 3. Check the temperature sensor: Inspect the grill RTD/thermocouple for damage or loose mounting. A sensor reading low can cause the controller to overfeed pellets.
- 4. Observe auger behavior: During a test run, watch the fire pot through the access area. If pellets continue to feed heavily even as temperature rises, the auger relay or control board may be stuck.
- 5. Replace faulty components: If the sensor is damaged, replace it. If the auger runs continuously regardless of setpoint, the control board likely needs replacement by a technician.
Repair Difficulty
Required Part
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