ERR HOP
Twin Eagles Hopper/Pellet Level Sensor Fault

Display shows ERR HOP or similar hopper-related error; grill reports a pellet supply issue even when the hopper contains pellets.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Failed pellet level sensor (if equipped), Sensor blocked by sawdust or debris, Disconnected sensor wiring, Faulty sensor input on control board

How to Fix / Troubleshooting

Safety first: Turn OFF and unplug the grill before accessing internal wiring or sensors.

Steps to troubleshoot hopper sensor errors:

  • 1. Verify pellet level: Ensure the hopper is at least half full with dry, clean hardwood pellets. Avoid using pellets with excessive dust.
  • 2. Clean the hopper: Scoop pellets into a container, vacuum out sawdust and debris from the bottom and around any visible sensor components.
  • 3. Locate the pellet level sensor: On Twin Eagles models equipped with a level sensor, it is typically mounted on the side or bottom of the hopper, sometimes as an optical or mechanical switch.
  • 4. Inspect and clean the sensor: Wipe the sensor surface with a dry cloth. Ensure no foreign objects are blocking it.
  • 5. Check wiring: Follow the sensor wires to the control board and confirm the connector is secure and undamaged.
  • 6. Replace the sensor if needed: With power disconnected, remove mounting screws, disconnect the harness, and install a new Twin Eagles-compatible hopper level sensor.

If the error persists with a new sensor and clean hopper, the control board may be misreading the sensor and should be checked by a service technician.

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Repair Difficulty

Medium 3/5

Required Part

Hopper Level Sensor
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